Course Overview:

The course is designed for engineers and technicians who are working in industries and

factories as a responsible for maintain Hydraulic units to keep them aware with latest

technology in those fields and also to improve their skills

Course Objectives

By the end of the course, participants will:

 Understand the function, construction and operation of the hydraulic and

pneumatic components

 Be able to read and understand the hydraulic and pneumatic circuit diagrams

 Be able to assemble and design simple hydraulic and pneumatic circuits

 Understand the basic formula used in hydraulic and pneumatic systems

 Learn the construction and operation of electro hydraulic control systems

 Be able to read and draw the step-function diagrams for electro hydraulic circuits

 Learn the difference between conventional electrical systems and PLC

 How to read and write ladder diagram for many applications

 Be able to quickly and properly trouble-shoot and repair malfunctioning hydraulic

systems to reduce the down-times of the machines and preserve their productivity

 Be able to deal with different catalogues and select the alternatives

 Learn sales skills to achieve the maximum target for the company

 Learn the main features for mobile and industrial applications

 Learn how to get the necessary information from customer to build hydraulic

systems

 Be able to prepare the technical proposal to introduce it to customer

 Be able to supervise and assemble hydraulic power unit

How Should Attend :

 Engineers or technicians with adequate background in mechanical drawings

Course Outlines

1. Basic Principals of Hydraulic Systems

 Module 01: Introduction to Hydraulic Systems

 Module 02: Units and Dimensions

 Module 03: Fixed Displacement Pumps

 Module 04: Direct Operated Direction Control Valves

 Module 05: Direct Operated Pressure Relief Valves

 Module 06: Flow control valves

 Module 07: Hydraulic Cylinders

 Module 08: Oil seals

2. Advanced Hydraulic Systems

 Module 01: Variable Displacement Pumps

 Module 02: Hydraulic Motors

 Module 03: Important Control Valves

 Module 04: Hydraulic Accumulators

 Module 05: Logic Element Control Valves

 Module 06: Proportional and Servo Control Valves

3. ELECTRO HYDRAULIC CONTROL SYSTEMS

 Module 01: Introduction to Electricity

 Module 02: Electric Circuit Components

 Module 03: Automation Studio Program (AS 5.7)

 Module 04: Implement of Practical Applications of Electro Hydraulic

 Module 05: Sequence of Operation for Electro Hydraulic Systems

 Module 06: Programmable Logic Control (PLC)

 Module 07: Implement of Practical Applications of PLC's Using (AS 5.7)

4. MAINTENANCE AND FAULT ANALYSIS OF HYDRAULIC SYSTEMS

 Module 01: The Concept of Logical Fault Finding For Hydraulic Systems

 Module 02: Hydraulic Fluids

 Module 03: Contamination Analysis

 Module 04: Hydraulic Filters Technology

 Module 05: Hydraulic Hoses

 Module 06: Hydraulic Reservoir

5. Hydraulic Systems for Sales Engineers

 Module 01: Responsibilities of Sales Engineers

 Module 02: Sales and Marketing Skills

 Module 03: Import and Export Definitions

 Module 04: Letter of Credit

 Module 05: Technical and financial offer

 Module 06: Offering Replacement Components

6. Pneumatic Control Systems in Industry

 Module 01: Pneumatic Theory

 Module 02: Compressed air preparation

 Module 03: Pneumatic actuators

 Module 04: Pneumatic control valves

 Module 05: Implement of Practical Applications of Pneumatic Control

Systems Using (AS 5.7)

7. Design and Manufacturing Hydraulic Systems

 Module 01: The Main Information Required from Customer to Design

 Module 02: Sequential Steps for Starting Design Hydraulic Systems

 Module 03: Types of Some Hydraulic Circuit Diagrams

 Module 04: Project Example

 Module 05: Select the Component From Catalogues

 Module 06: Manufacturing and Assembly of Power Units

 Module 07: Documents of Power Units

 Module 08: Certificates and Discussions

Language

 English language for handouts

 Bi lingual Arabic and English for lecture and discussion

Method of instruction

We use the best ways to improve communications between lecturers and participants such as:

 Modern simulators Automation Studio 5.7 to learn how to build circuit diagrams

 Software for animated component

 Assemble and disassemble for real component

 Visits to factories or workshops that concerned with those fields (if available)

 Handouts selected from recent references are presented to each participants

 Real case studies and dissections